SINUMERIK ONE Specifications

Control Structure & Configuration

• 19″ LED
• Multi-Touch Screen
• Maintenance Free Design

Spindle Functions

• Thread cutting with constant or variable pitch
• Tapping with compensating chuck and rigid tapping

Interpolations

• Typical block change times (block processing time) 0.7 ms
• Floating point accuracy 80 bits
• Max number linear interpolating axes: 12
• Circle via center point and end point
• Circle via interpolation point
• Helical interpolation (2D+6)
• Universal interpolator NURBS (non-uniform rational B splines)
• Continuous-path mode with programmable rounding clearance
• Continue machining at the contour (retrace support) (O)
• Spline interpolation (A, B and C splines) (O)
• Polynomial interpolation (O)
• Involute interpolation (O)
• Multi-axis interpolation (O)

Measuring

• Logging of measurement results in automatic mode
• Measuring cycles for drilling/milling (O)
  • Calibrating workpiece probes (O)
  • Workpiece measurement (O)
  • Tool measurement (O)

Program/Workpiece Management

• Part programs, maximum: 1000
• Program/workpiece management: 250
• Templates for programs and workpieces
• Job lists
Program/workpiece management on additional HMI user memory
• Program/workpiece management on USB storage
• Program/workpiece management on the network drive
• Basic frames, maximum number: 16
• Settable offsets, maximum number: 100
• Work offsets, programmable (frames)
• Scratching, determining work offset

Compensations

• Backlash compensation
• Leadscrew error compensation
• Measuring system error compensation
• Feedforward control:
  • Velocity-dependent
  • Acceleration-dependent
• Weight counterbalance, electronic
• Temperature compensation
• Quadrant error compensation
• Circularity test

CNC Programming Language

• Programming language DIN 66025 and high-level language expansion
• Main program call from main program and subprogram
• Subroutine levels, maximum: 16
• Interrupt routines, maximum: 2
• Number of subprogram passes: 9999
• Number of levels for skip blocks: 0...8
• Polar coordinates
• 1/2/3-point contours
• Dimensions metric/inch, changeover via operator action or program
• Inverse-time feedrate
• User variables, configurable
• Predefined user variables (arithmetic parameters)
• Read/write system variables
• Program jumps and branches
• Arithmetic and trigonometric functions
• Comparison operations and logic combinations
• Macro techniques
• Control structures: IF-ELSE-ENDIF
• Control structures: WHILE, FOR, REPEAT, LOOP
• STRING functions
• Program Functions:
  • Preprocessing memory, dynamic FIFO
  • Look Ahead, recorded part program blocks (MDynamics, Top Surface or COMPSURF active): 3000
  • Look Ahead, IPO blocks, buffered: 1000
  • Frame concept
  • Inclined-surface machining with frames
  • Axis/spindle interchange
  • Program preprocessing

Programming Support

• Program editor in SINUMERIK Operate:
  • Text editor: selecting, copying, deleting
  • Dual editor
  • Multi-editor, maximum: 4
  • Write protection for lines
  • Suppression of lines in the display
• Technology cycles in SINUMERIK Operate:
  • Drilling
  • Milling
  • Pocket milling with free contour definition and islands
• programGUIDE in SINUMERIK Operate:
  • Programming support for cycles
  • Dynamic programming graphics
  • Animated elements
• ShopMill: (O)
  • Machining step programming (O)
  • Multiple clamping of identical/different workpieces (O)
  • Manual machine (O)
• DXF Reader (O)
  • Accepting contours (O)
  • Accepting point patterns (O)
• Residual material detection and machining for contour pockets and stock removal (O)
• Access protection for cycles (O)

Communication / Data Management

• CNC user memory for programs and OEM cycles, buffered internally on NCU/PPU: 10 MB
• Manage additional drives via:
  • Ethernet: 4
  • USB
• Data backup:
  • SD card of the NCU/PPU (backup/restore) on flash drive or on network
  • With Ghost (backup/restore) on network
• IT security:
  • Secure and unique identification by means of device certificate
  • Software integrity thanks to signed software and Secure Boot
  • Secure protection of access data thanks to hardware-supported Security Controller
  • Program block and cycle encryption
  • Encrypted communication with OPC UA

Tools

• Tool Types:
  • Drilling/milling
  • Groove sawing
• Tool radius compensations in plane with:
  • Approach and retract strategies
  • Transition circle or transition ellipse at outside corners
• Configurable intermediate blocks with tool radius compensation active
• Tool change via T number
• Tool carrier with orientation capability
• Look-ahead detection of contour violations
• Wheel peripheral speed, programmable
• Tool length compensation, online
• Identify tools with meaningful tool names
• Operation without tool management:
  • Editing of tool data
  • Tool offset selection via T and D numbers
  • Tools in the tool list: 600
  • Cutting edges in the tool list: 1500
• Operation with tool management:
  • Operation with tool management, up to 4 magazines
  • Operation with tool management, with more than 4 magazines (O)
  • Monitoring for maximum tool speed/acceleration (O)
  • System displays in standard software
  • User-friendly commissioning via system displays
  • Tool list
  • Configurable tool list
• Quantity:
  • Tools in the tool list: 600
  • Cutting edges in the tool list: 1500
  • Magazine list
  • Configurable magazine list
  • Empty location search and place positioning
  • Easy empty location search using softkeys
  • Loading and unloading of tools
  • More than one loading and unloading point per magazine
  • Tool life monitoring and workpiece count
  • Multi-tool with tools, maximum: 64
  • Adapter data
  • Location-dependent offsets

Operating Modes

• JOG CNC operating mode:
  • Handwheel selection
  • Inch/metric changeover
  • Manual measurement of work offset
  • Manual measurement of tool offset
  • Automatic tool/workpiece measurement
  • Reference point approach automatic/via CNC program
  • Repositioning on the contour via operator action, semiautomatically and via program
• MDI CNC (Manual Data Automatic/Input) operating mode:
  • Input in text editor
  • Save MDI program
  • Teach positions in MDI buffer
  • Teach-in function Handling
• AUTO CNC operating mode:
  • Execute directly:
    • from real CNC user memory: 10 MB
    • from CNC user memory, expanded (O)
    • from CNC user memory on SD card of the NCU (O)
  • Process from external source (EXTCALL):
    • Data storage medium on USB interface
    • from a network drive
  • Execution from External Storage (EES): (O)
    • Execution from external drives and memories (O)
    • One part program memory for several NCUs (O)
    • Backward jumps, far jumps, long program loops (GOTOF/GOTOB) (O)
  • DRF offset
  • Program control
  • Program editing
  • Block search with/without calculation
  • Overstore
  • Configured Stop (O)

Simulation

• Quickview for mold-making programs
• 2D simulation (finished part)
• 3D simulation 1 (finished part) (O)
• Real-time simulation of current machining operation (O)